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🏭 OSHA 1910.119 Process Safety Management system generator

Review all 14 PSM elements against summarized 29 CFR 1910.119 criteria, screen your inventory against a limited Appendix A sample, and build HAZOP/LOPA planning worksheets and editable documentation starters. A qualified process-safety professional must confirm applicability, process data, safeguards, risk criteria and final documents before operational or audit use. Word + CSV.

Process & PSM programme ownership

Your shared company profile feeds every generated document. Set it once with the profile button above. The fields below are specific to this PSM programme and drive the applicability check, the equipment checklist and the generated documents.

Highly hazardous chemical (HHC) inventory — §1910.119(a)(1)(i) / Appendix A screening

Possible §1910.119(a)(2) exclusions
Scoring guide

29 CFR 1910.119 — the 14 PSM elements (c)–(p)
Readiness summary
Auto-generated PSM documentation

Each document is generated from your company profile and facility intake. Preview it, download it as Word, or download the whole set as one combined PSM Manual.

Element traceability matrix (master document)

Process hazard analysis — methodology (§1910.119(e))
① HAZOP worksheet — guide word × parameter, by process node

② LOPA — scenario & independent protection layer (IPL) credit calculator

Process-type-adapted PSM equipment & safeguards checklist

Role-based PSM training-needs matrix